Universal heat chamber of FESSMANN TURBOMAT T 3000
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You can buy the Universal heat chamber of FESSMANN TURBOMAT T 3000 here!
Description:
Task of the modern meat - processing enterprises is production of the best and today - invariable quality at as much as possible effective expenses. With - the help of TURBOMAT from - FESSMANN you - will achieve these two objectives: quality and - productivity. Thanks to the minimum losses in - weight, the small duration of process and - to low expenses on - service and - production operation, use of heat chambers of FESSMANN pays off in - the shortest term.
FESSMANN - is an individual approach to - to the range and - constant quality made on - your enterprise of production.
Short time of heat treatment and as a result the minimum losses in product weight, is result of long - term experience and practical tests of specialists of the Fessmann company. It is known that we can reduce heat treatment time only due to shortening of the following steps of heat treatment. It is Drying and Smoking.
Drying - process of removal of moisture from a product surface. It is carried out before smoking process. It is necessary for us for gluing of a smoke on a surface of a product and to provide osmosis process. Drying speed in many respects depends on air exchange speed in a chamber. Thanks to the powerful turbine and to the frequency converter on the drive we can reach the optimum speed of drying.
Smoking - When receiving a koptilny smoke is at the same time carried out at once several difficult processes which controlled course completely depends on a design of the used smoke generator. As the flavoring influence of a koptilny smoke depends on a number of temperaturoneustoychivy components, exact control of temperature of the received smoke is of great importance. The smoke arises, in essence, at three stages:
- first – during the proceeding before actually pyrolysis, the caused initially proceeding termoliz, dry distillation during which all flying and low - boiling components from the used koptilny material are allocated.
- secondly – during pyrolitic disintegration of wood as which understand thermal disintegration of cellulose, semi - cellulose and lignin in the ratio 2: 1: 1.
- thirdly – during the secondary reactions happening between various products of pyrolysis at which the large role is played by oxygen availability.
Figure 2: Temperature stratification during pyrolysis. At pyrolysis active components of a smoke such as are allocated:
- gaseous substances: phenols to 69% , organic acids of 12% , carbonyls of 13%
- civil, nonvolatile substances: teas, pitches, ashes, soot
At pyrolysis the emitted phenolic substances make first of all the preserving impact on a product. The main active components of phenolic connections are: Hydroxy anisole, Evgenol, Cresol, Xylenol. Carbonyl substances render on a product first of all the painting effect and give flavoring softness to a product. The main active components of carbonyl connections are - Furana, Lactones. Temperature of boiling of Hydroxy anisole is the 205th hail. , Evgenola 252nd hail. , Xylenol 203 hail.
Ideal temperatures for distillation are in area 200 °C, for pyrolysis – in the field of 250 - 400 °C. To take from the main substance of wood all the necessary aromatic and painting components, the pyrolysis proceeding with temperature stratification (Figure 2) is necessary.
Application of the pyrolysis proceeding with increase of temperature layers is effective only when the design of a smoke generator allows to isolate immediately pyrolysis products from each temperature layer. Work of a smoke generator of Razio Top is also based on this principle. That is, very accurately, the layer of a termoliz, is dumped in an ashpit without causing open burning. The layer of a termoliz which turns into pyrolysis is again dumped in an ashpit. Thus, process of smoking happens at average temperatures of boiling at which medium boiling fractions of a smoke are allocated, these are already known Phenols, Carbonyl substances. Without bringing boiling temperature to high rates. At which groups of pitches, tar, cancerogenic are allocated (cancer ang. Cancer) the substances making adverse effect on a human body. Based on this statement we can draw a conclusion that smoking in heat chambers Fessmann, not only fast and saturated, but also safe for health of the person.
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General distinctive features of heat chambers of FESSMANN:
- Regulation of concentration of a smoke for receiving unique and - invariable taste.
- The patented system of smoking for ensuring uniform quality of all production.
- High profitability thanks to the minimum losses of weight and - the best uniformity.
- The reproduced results thanks to FESSMANN control system.
- Adaptation of smoke generators according to your individual requirements.
- Durability thanks to the best materials and - processing.
- Energy efficiency thanks to the best isolation.
Universal electric thermosmoke chamber of FESSMANN TURBOMAT Ti 3000 with RATIO smoke generator – TOP RZ 550 on spill
The TURBOMAT T - 3000 series is intended for production of the wide range of high - quality production.
Features of a heat chamber of TURBOMAT Ti 3000:
- High quality and - uniformity of the made production -
- Reproducibility of results -
- The shortest duration of production processes -
- High flexibility of production -
- Low production expenses -
- Simplicity of operation -
- Low power consumption of production -
- Contactless sink foam.
One of - the main advantages of a heat chamber of FESSMANN TURBOMAT Ti - 3000 is the system of formation and - managements of an air stream in a chamber at which over each frame the fan the managing director of streams is located
- High speed of an air stream 5200 - a cube / chas -
- High frequency rate of a turnover of air in - a thermosmoke chamber: 27r. /min.
- Uniform drying from below up -
- The frequency converter smoothly adjusts air speed, optimum for each job lot of the processed production.
Advantages of heat chambers of TURBOMAT Ti - 3000:
- Thermosmoke chambers of TURBOMAT Ti - 3000 are completely isolated and - paronepronitsayema for - the account of welding of seams in chambers. To - to that, high quality of materials and - executions guarantees them - extremely long operation, the minimum costs on - maintenance and - energy carriers, high safety of production, and - production with - small expenses means.
- The converter of frequency provides the optimum speed of air for very wide product range.
- Thermosmoke chambers are universal and - can be used for production of raw smoked products even in - hot summer months.
- Modular execution allows in - future to increase the production capacity of chambers.
- The shortest duration of smoking for - the account of instantly reached high concentration of a smoke in - a heat chamber.
- The short duration of processes guarantees decrease in losses in - weight in - comparison with - similar thermosmoke chambers - — it means: high production capacity and - the high income.
- The special design of air ducts takes away pitches on - walls of heat chambers.
- Wall panels of a chamber three - layer 80 thick - mm, insulating material — polyurethane foam 68 thick - the mm, not - having abilities to - to "rolling" and - to accumulation of moisture with - operation time, and - means preservation of thermoinsulating properties on - all service life of a heat chamber and - providing the minimum energy consumption.
- Lifting hinges of doors from - stainless steel.
- Door locks from - stainless steel, fixing a door 4 clips on - to chamber perimeter, providing ideal tightness.
- High quality of floors of thermosmoke chambers of TURBOMAT: nonskid, wearproof, calculated on - high loadings.
FOOD. CON CONTROL PANEL
Advantages:
- easy in - the address: intuitively clear, convenient and - ergonomic management of programs -
- the maximum availability and - the minimum idle time, thanks to system of self - examination -
- remote access to - the car allows to serve round the clock the car and - to optimize programs -
- on - the display are always displayed exact and - the updated data on - temperature in a chamber, a product and - humidity -
- the optimized control of temperatures -
- control of several cameras with - the help only FOOD. CON and - FOOD. CON Touch
FOOD. CON: 4 -
FOOD. CON Touch 12’’: to - 8 - systems
FOOD. CON Touch - 15 ": to - 12 - systems - - strong and - the reliable control panel is suitable for all existing Fessmann - cameras
- possibility of work with - parties of a product -
- it is possible to protect programs from - changes with - the help of the password.
Work types:
- Automatic - — is started previously created program.
- Step - by - step - — a possibility of the choice and - start of several bases.
- Interruption - — the program can be stopped by the interruption button. At interruption cancellation the program begins to work with - that moment where it was stopped.
- The stop - — the program is stopped.
On - the display are displayed:
- Time of a production cycle -
- The period of the program of a product -
- The remained operating time of the program of a product -
- The planned time of each stage of processing -
- The remained time on - to each stage of processing -
- Temperature in a chamber -
- Temperature in a product -
- Humidity -
- and - etc.
Convenient creation of programs on - to a product:
- it is possible to keep at the same time 99 - programs -
- for each program it is possible to program 99 - processing stages -
- total it is possible to program 4480 stages of processing -
- all stages of processing of a product otbrazhatsya accurately on - the screen. The user sees, on - what stage there is a program.
Smoke generator on RATIO spill – TOP RZ 550
RATIO - TOP 550 smoke generator – a smoke generator with an open environmentally friendly education system of a smoke, the leader in technology of smoking.
Distinctive features and - advantages of this installation:
- The patented gas regulator of "TORAHS" - — provides the wide product range and - the reproduced color and - aroma of a product.
- The shortest duration of smoking thanks to fast creation of the highest concentration of a smoke - — provides high efficiency, high capacity, the minimum losses in - weight.
- Adjustable intensity of a smoke, on - to taste and - color is reached uniform quality of a product.
- The TORAHS modes chosen through FOOD. CON control system
- TORAHS - 1: easy smoking
- TORAHS - 2: average smoking
- TORAHS - 3: intensive smoking
- Contactless sink - — economy of detergents and - time
- Considerable decrease in consumption of spill and - a maintenance minimum - — production expenses allow to reduce significantly: on - smoking of one frame (160 - kg) the Vienna sausages is spent 300 - gr. spills, time of smoking makes only 12 - minutes.
Input of the equipment in - operation.
Works are carried out by qualified specialists of the Service center of the company.
The estimated cost makes - 3% from - equipment costs.
Travel expenses, journey and - accommodation of experts, pay off and - are paid separately.
Delivery of spare parts.
More than 2000 names of spare parts in - existence on - a warehouse. A possibility of delivery of spare parts for a wide range domestic and - the import equipment under the order in - the shortest time.
The Fessmann company (Germany) since - 1924 is engaged in production of thermosmoke chambers and - occupies one of - leading places among global manufacturers of the equipment for heat treatment and - smoking.